The maintenance of electric forklifts is much lighter than that of internal combustion forklifts. There are often only some smooth links. Moving parts such as mast bearings, steering axles, etc. are mainly for inspection and cleanliness, at most every 2000 or 3000 hours. Change the hydraulic oil once, the gear oil and hydraulic have filters, and other required materials are extremely limited. The internal combustion forklift is out of slippery, the engine oil and oil filter must be changed every 500 hours (usually every 300 hours) at the longest, and the hydraulic oil, engine oil, transmission oil and this kind of oil must be changed every 1000 hours Oil filter. Also change the belt (the timing belt of the engine, the generator belt, etc.). If the three-ton forklift is still taken as an example, following the calculation of 2000 hours of operation per year, the maintenance cost of the internal combustion forklift will be 3,000-4,000 yuan (only the material cost), while the maintenance cost of the electric pallet truck is only 1,000-1,500 yuan (material cost).
Basic regulations for forklift maintenance
Forklift maintenance should implement the 'precaution first, mandatory maintenance' regulations, keep the car volume neat, detect and remove faults or hidden dangers in real time, in order to avoid vehicles Early damage, in order to make the forklift often in a good technical situation, at any time to provide reliable loading and unloading talents. The basic requirements for forklift maintenance are as follows:
1) Strictly promote technical standards, strengthen technical inspections, and complete the instrumentation of inspections. Adopt excellent non-disruptive detection techniques and dissatisfied with the detection steps to make forklift maintenance employment scientific and standardized.
2) Forklift maintenance operations include cleaning, replenishment, inspection, smoothing, tightening, and adjustment. Except for the mandatory disintegration of the main assembly, it is usually not allowed to disintegrate.
3) Forklift maintenance operations should be close to the operation team, strictly follow the operating procedures, broadly adopt new techniques, new materials, and new processes, repair or change parts in real time, improve the matching form and the use of extended parts life.
4) In the overall maintenance and employment of forklift trucks, scientific management should be strengthened, and the original record statistical system for forklift maintenance should be established and improved, so as to control the form of forklift skills at any time. Always analyze original records, statistical data, conclusions and experiences, detect abnormalities, improve maintenance employment, and continuously improve the maintenance quality of forklifts.
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