In today's world, it's hard to name any product that hasn't been touched by a pallet jack in some way. This essential piece of equipment has been around for nearly 100 years, and like much technology over the last century, electro-hydraulic pallet jacks have become more efficient and environmentally friendly.
Most early pallet jacks were internal combustion engines (also known as IC, Gas, and LP pallet jacks) that ran on propane or gasoline. Starting in the 1950s, battery-powered pallet jacks began to replace gasoline-powered pallet jacks as an alternative. Many users opted for replacement because these new pallet jacks are rechargeable, they don't produce dangerous emissions, and they're fully powered. More recently, the invention of lithium-ion batteries has added a whole new dimension of efficiency to electric pallet jacks.
Professionals are not ignoring these advancements. In fact, the majority of new pallet jacks purchased over the past decade have been electro-hydraulic pallet jacks (according to the Material Handling Equipment Distributors Association). This article will review why companies choose to use battery pallet trucks.
The hourly running cost of an electric pallet jack is lower than any gas pallet jack model available on the market today. This is primarily due to fuel costs and reduced maintenance and parts expenses.
Electric hydraulic pallet trucks are primarily powered by large, heavy lead-acid batteries, the same as those in your car, but larger and more powerful. The battery usually provides enough power for a standard 8-hour shift, which means the battery pallet truck can last 5 or 6 hours. Internal combustion engines, on the other hand, use a variety of fuels: gasoline, diesel, liquid propane gas (LPG) or compressed natural gas (CNG). The fuel costs required to power these pallet jacks are significantly higher than electricity.
You may be asking yourself 'how about charging and changing batteries'? In the past, many buyers avoided battery pallet jacks because they didn’t want to deal with the cost and time of replacing batteries in electric hydraulic pallet jacks, but that has changed a lot in recent years. Most single and double shifts (and most triple shift operations) never require battery replacement. That's because new battery charging technology lets you quickly recharge your battery while you're at rest. If you have anything else you don't understand, you can ask the new pallet truck manufacturer.
Compared to fuel costs, electric pallet jacks require less maintenance and parts. On average, they have 90% fewer parts than internal combustion parts, making maintenance easier and less expensive to repair.
As a result, electro-hydraulic pallet jacks have fewer scheduled maintenance intervals and more time spent in production operations. Electric motors are highly reliable, partly due to fewer friction parts and partly due to advanced electrical technology. A major advantage of battery pallet jacks is that they continue to operate and can be easily serviced through a battery maintenance schedule and regular cleaning.
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